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Manufacturing record book (MRB) application

MRB - Manufacturing Record Book - is the final collated documentation book for manufactured products.

The MRB uses documents gathered from both external and internal sources based on requirements from the customer and combines them into one book in PDF format. It is put together using a detailed specification-template defined by customers and their demands for final product documentation.

Before the book is generated, users can view a graphical report that defines the status of all required documents and use the report as a tool for document approval and problem solving.

The application usage
  • Get an overview of required documents in the Product breakdown and trace tab

  • Show the status of documents in the Report tab

  • Create an MRB from the Context menu

MRB Report tab

Visualizes the current progression of the files required to build the MRB, by summarizing files of each type and categorizing their readiness in terms of existence and approval states. The tab includes buttons to quickly filter, the list on the right side, on the various requirement states. The details on the right side can also be filtered on the slice selected in pie chart, which allows a quick overview of the progress.

MRB Status Overview area
Buttons
  • Ready - Files from requirements that has approval status 8

  • Missing DC approval - Files from requirements that has approval status 7

  • Missing internal approval - Files from requirements that has approval status 4

  • Document missing for MRB - Files from requirements that does not have the MRB flag checked

  • Document missing (internal requirement) - Requirements that does not have any applicable files

  • Document missing PDF variant - Required files that is missing a PDF variant.

Pie chart
  • Click on a slice to filter the right side list on a document requirement status. The colors refer to the statuses visualized in the buttons.

Column

Description

Type

Displays the file type of the document requirement, defined in the File type (FIT) application.

Work order

Displays the identifier of the Production work order (PWO) where the document requirement is sourced.

Approval

Displays the approval status of the document requirement; Status 4 - Pending and Status 9 - Approved.

Click the View icon to open the Document approval (DAP) application to view and edit the approval.

Revision

Displays the revision of the file which is set in the File manager (FILEMANAGERAPI) application.

FIlename

Displays the file name of the file linked to the document requirement. The file name is set in the File manager (FILEMANAGERAPI).

Document number

Displays the document number set in the File manager (FILEMANAGERAPI) application. The Document number field can be found and edited in the Versions tab.

Internal filename

Displays the internal file name. An internal file name is generated based on the selections made in the File types (FIT) application. The internal file name pattern can be viewed and edited in the Internal filename pattern area. A new pattern can also be added by clicking the Add file pattern and then providing the object type in following popup.

Deadline

Displays the deadline for the document controller set in the Document approval (DAP) application.

Assignee

Displays the user assigned as the internal document approver.

Read more about the Document approval (DAP) application here.

Document controller

Displays the user assigned as the external document controller.

Read more about the Document approval (DAP) application here.

File id

Displays the identifier for the file.

File version

Displays the file version set in the File manager (FILEMANAGERAPI) application. The Version dropdown menu can be found and edited in the Versions tab.

File status

Displays the status of the file.

Relevant statuses
  • Status 4 - Available

  • Status 1 - Checked out

Extension

Displays the file extension. For example PDF.

Created at

Display the time of file creation in the format YEAR.MONTH.DAY HOUR:MIN.

File details

Product breakdown and trace tab

In the MRB Report tab, a counter displays the total number of trace errors in the production. These trace errors can be inspected and corrected in the Product Breakdown and Trace tab. 

The Product Breakdown and Trace tab provides a complete top-down view of the product breakdown, including all sub-levels. It shows the part name and description, PWO/SSA for each production level, the status of the Production work order (PWO), and a direct link to the Production structure (KITDOC).

Product structure breakdown list

Besides offering an overview of the entire production, this tab is also a tool for monitoring traced parts.

Products requiring traceability by serial numbers and corresponding documentation can easily identify which Production work order (PWO) has missing trace information, indicated by an exclamation mark on the Production work order (PWO) line.

A broken trace occurs when a consumed part is a sub-production with its own serial number, but the serial number or Product unit (LCM) is missing from the part list.

If the serial number or Product unit (LCM) number is missing on the picked part, tracing is incomplete.

Unit trace list

The Unit trace list shows all the consumed Product units (LCM) for the selected Production work order (PWO). This view can be switched to display all the Product units (LCM) produced by the Production work order (PWO) as well.

This is useful if the level above is missing a trace (missing the picked LCM).

The Unit trace list will display an exclamation mark if any of the consumed parts are missing the picked Goods reception (SSA) or Serial number/LCM for class K or KA parts. The part list for the Product units (LCM) can be inspected by clicking the View icon next to the Status icon. Another exclamation mark will appear on the line for the part that is missing a trace. Trace errors can be fixed by clicking the Folder icon to the right in the list, which opens a popup to select the picked Goods reception (SSA) and the Product unit (LCM) serial number.

Documents and requirements list

The Documents and Requirements list, shows all the requirements for the selected Production work order (PWO), as well as a complete list of documents that have met their requirements. This list is used to verify that all requirements are met and to inspect the documents via the links to the Document approvals (DAP) by clicking the View icon, or the preview popup icons connected to the File manager (FILEMANAGERAPI).

Context menu options

Click the Context menu icon to view the available options.

Option

Description

Open filemanager for PWO

Click to open the File manager (FILEMANAGERAPI) application do view and edit all files linked to the Production work order (PWO). This actions can also be accessed from the Toolbar by clicking the Notes and attachments icon.

Create MRB

This option is used to create the Manufacturing record book (MRB).

For a limited procedure description please refer to Create document requirements for Product structures (KITART) and creating a Manufacturing record book - Procedure

Manufacturing record book (MRB) - Create MRB
  1. In the Manufacturing record book (MRB) application, click on the context menu and select the Create MRB option.

  2. In the Create MRB popup, select a template in the Select MRB Template dropdown menu.

    • Optionally select the Create preliminary MRB checkbox to create an MRB that are missing requirements.

  3. Type the revision name or number in the MRB revision field.

  4. Click Create.

    This will start a process where all documents are collected and generated into the manufacturing record book.

  5. When the file is ready choose to either Open filemanager to inspect MRB or Send MRB by email.